Project Engineer - USB, Socket, and Wireless Charging

Woking Source: WhatJobs
£45,000–£75,000

The Project Engineer - USB, Socket, and Wireless Charging Interface is responsible for the design, development, integration, and validation of in-vehicle power and connectivity interfaces, including USB ports, 12V/AC power sockets, and wireless charging systems. The role ensures that these interfaces meet performance, safety, regulatory, and customer experience requirements across vehicle programs. The engineer collaborates with cross-functional teams including interior systems, infotainment, electrical architecture, suppliers, and manufacturing to deliver robust and high-quality charging and power solutions for modern vehicles.

Key Responsibilities

  • Lead the design and development of USB charging/data ports, power sockets (12V/AC), and wireless charging modules for vehicle interior systems.
  • Define system requirements, interface specifications, and performance targets for power delivery and connectivity interfaces.
  • Manage integration of charging interfaces within the vehicle electrical architecture and infotainment systems.
  • Coordinate with suppliers to develop hardware solutions, review designs, and ensure compliance with OEM standards.
  • Perform system-level validation and testing, including electrical performance, thermal behaviour, EMC/EMI, and durability testing.
  • Ensure compliance with relevant automotive, electrical, and wireless charging standards (e.g., USB Power Delivery, Qi wireless charging).
  • Support vehicle packaging and interior integration, working closely with interior design and mechanical engineering teams.
  • Investigate and resolve issues related to charging performance, compatibility, and user experience.
  • Contribute to DFMEA, DVP&R, and engineering change management processes.
  • Provide technical guidance during prototype builds, vehicle testing, and production launch phases.
  • Analyse customer feedback and field issues to drive continuous improvement of charging interfaces.

Required Skills

  • Bachelor’s degree in electrical engineering, Electronic Engineering, or related discipline.
  • Strong understanding of USB technologies (USB 2.0/3.x, USB-C, USB Power Delivery).
  • Knowledge of automotive power distribution systems (12V, 48V where applicable).
  • Experience with wireless charging technologies, particularly Qi-based systems.
  • Familiarity with automotive electrical integration, wiring harnesses, and connectors.
  • Ability to interpret electrical schematics and system architecture diagrams.
  • Experience with automotive development processes (e.g., DFMEA, DVP&R, requirements management).
  • Understanding of EMC/EMI considerations in automotive electronics.
  • Strong problem-solving and root-cause analysis skills.
  • Ability to work with cross-functional teams and manage supplier technical discussions.

Preferred Skills

  • Experience working within an automotive OEM or Tier 1 supplier environment.
  • Knowledge of USB certification processes and compliance testing.
  • Familiarity with Qi wireless charging certification and interoperability testing.
  • Experience with vehicle interior electronics integration.
  • Knowledge of CAN/LIN communication used for power management or charging modules.
  • Experience with automotive validation testing, environmental testing, and reliability standards.
  • Exposure to charging compatibility challenges with consumer devices (smartphones, tablets, etc.).
  • Understanding of vehicle infotainment system interfaces and data connectivity through USB.
  • Experience supporting vehicle launch and production readiness activities.

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