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Senior Hardware Engineer (EV Charging)
ActonSource: WhatJobs
£50,000–£70,000
Allye Energy is seeking aHardwareEngineerwith an electrical and electronics background to lead thedevelopment andintegration of DC fast charginginto our range of battery energy storage systems. This roleisresponsible forthe system architecture development, software integration, and technical implementation that enables our BESS to both recharge from public DC fast chargers and integrate EV charging hardware into our energy storage solutions.It requiresintelligent system integration and software architecture that bridges the gap between DC fast charging infrastructure and battery energy storage systems.
Responsibilities
Design and develop coresystem architecture for integrating third-party DC fast chargers (from OEMs like Alpitronic, ABB, Kempower, etc.) with Allye's BESS
Create interface specifications and communication protocols between EV charging hardware and our battery management systems
Ensure integration supports bidirectional energy flow between BESS and charging infrastructure
Software Integration & OCPP Implementation
Leadsoftware integrationactivities,workinghands‑on and with the existing embeddedcontrolsand application softwareteams, to deliver:
Updates to our BESS control system and to implement OCPP (Open Charge Point Protocol)
Develop and maintain communication interfaces for charging session management, billing integration, and real‑time monitoring
Create robust API frameworks for seamless integration with charge point management systems (CPMS)
Implement security protocols and encryption for safe data exchange between systems
Work with WebSocket, MQTT, REST APIs, and other communication protocols
DC Fast Charging Network Integration
Enable Allye's BESS to recharge from public DC fast charging networks
Develop adapter strategies and interface solutions for different charging connector types
Implement smart charging algorithms that optimise energy flow based on grid conditions, battery state, and charging rates
Create interoperability solutions ensuring our systems work with existing and emerging charging standards
Hardware Interface Development
Design electrical interfaces and control systems for integration with existing EV charging hardware
Collaborate with mechanical engineers on physical integration challenges and thermal management
Develop safety systems and emergency protocols for high‑voltage DC charging integration
Create test procedures and validation protocols for integrated charging systems
Standards Compliance & Certification
Ensure compliance with relevant industry standards: SAE J1772, IEC 61851, UL2202, ISO 15118
Support certification processes for integrated systems (CE marking, UL listing, etc.)
Stay current with evolving EV charging standards and emerging technologies like Plug & Charge and Vehicle‑to‑Grid (V2G)
Maintain knowledge of grid codes and utility interconnection requirements
Work closely with software, mechanical, and systems engineering teams
Create comprehensive technical documentation including system specifications, integration guides, and troubleshooting procedures
Support field deployment and provide technical guidance for installation teams
Collaborate with external partners, OEMs, and certification bodies
Qualifications
Education & Experience
Bachelor's or Master's degree in Electrical Engineering, Computer Engineering, or related field
3-5 years of experience in EV charging infrastructure, power electronics, or automotive electrical systems
Hands‑on experience with DC fast charging systems (50kW-350kW+ power levels)
Proven track record in system integration projects involving multiple hardware and software components
Technical Skills
EV Charging Expertise: Deep understanding of DC fast charging standards, protocols, and hardware (CCS, NACS, CHAdeMO)
OCPP Protocol: Hands‑on experience implementing OCPP 1.6 and familiarity with OCPP 2.0.1
Software Development: Proficiency in C/C++, Python, or similar languages; experience with embedded systems and real‑time programming
Communication Protocols: Experience with WebSocket, MQTT, CAN bus, Modbus, and TCP/IP networking
Power Electronics: Understanding of high‑voltage DC systems, power conversion, and energy management
System Integration: Experience integrating hardware and software components in complex systems
Industry Knowledge
Understanding of automotive industry development processes and quality standards
Knowledge of battery management systems (BMS) and energy storage technologies
Familiarity with grid integration requirements and utility interconnection standards
Experience with safety standards for high‑voltage systems and functional safety (ISO 26262 awareness preferred)
Desirable Qualifications
Experience working with automotive OEMs on charging integration projects
Knowledge of Vehicle‑to‑Grid (V2G) and bidirectional charging technologies
Understanding of smart charging algorithms and demand response systems
Experience with certification processes (CE, UL, FCC) for electrical products
Knowledge of cybersecurity protocols for connected charging systems
Familiarity with payment systems integration and PCI compliance
Experience in startup or fast‑paced development environments
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